Machineries Used In A Biscuit Plant

Biscuit Plan consists of the various types of biscuit making machinery which are used in the different manufacturing processes of biscuits from dough type making to packaging. Some of these machinery are discussed below.

Dough mixer

The dough-mixer is the biscuit making machinery which is utilized for mixing different ingredients like flour, water, sugar, fat and other chemicals which are used to make the dough soft, hard or fermented for fabricating biscuits.

A dough-mixer consists of a base plate and there are two side frames which are fitted over the base plate so that it can take the mixing chamber's load that is fitted on the side frames. There are two sigma or Z type mixing blades in the mixing chamber which rotate in opposite directions at different speeds to mix the several types of hard or soft dough for obtaining the required glutton of dough. For tilting the mixing chamber, a tilting device is used which is operated electrically and it is attached to the mixer which helps in unloading the mixed dough. These plants are covered from all sides in order to avoid accidents and dust.

Rotary moulder

The manufacturing plants of biscuits consist of rotary moulder which is used for pre baking forming of cookies, glucose and all types of cream biscuits and biscuits of sweet variety. The rotary moulder consists of the hopper which is fed with the dough that is required to be molded and then the dough is forced into the cavities by the forcing roller. The molding roller cavities are manufactured from gun metal which are coated and engraved with food grade Teflon. A knife is used to clear the excess dough which is made from tool steel and the holder holds it to guarantee uniform filling in the cavities.

The discharge cotton web is conveyed by an adjustable rubber roller which presses it against the molding roller uniformly for transferring the molded pieces perfectly to the web from the molding roller. The rotary moulder consists of three drives which are used as the density of the dough influences the forcing roller to force the dough into the cavities for molding. The production speed influences the die roller's speed. The shape of the biscuits is influenced by the speed of the discharge web which is produced across the web or along the web.

Rotary laminator or cutter

The Biscuit Plan uses single head rotary lamina-tor or cutter which is responsible for printing fine designs on the dough sheet which is fed continuously and also helps the dough piece to cut out individually. The rotary cutter consists of AC frequency controller which controls the speed and a helical geared motor for operating. The die of different sizes is accommodated by the cutting roller. The anvil roller which is rubber lined is able to adjust the height so that on both sides the pressure is controlled independently and in parallel. The cutting web's friction drives the anvil roller and a separate drive is used for powering it independently. Guards are used to provide the cutting rolls for safety and if the guard is removed the motor stops immediately.

All types of machinery used in the plant of biscuit manufacturing are available online. Persons or organizations interested can browse the internet.

If you want to know more about out products, most welcome here, ALIF OVENS

The Best Thing About Biscuit Plant

The art of making biscuits has evolved from the processes of dough mixing and flavoring done by skilled labors and baking in conventional charcoal ovens to all the activities being done with the help of sophisticated machines. When talking about machines, while initially only some parts of the biscuit making process were mechanized now days everything, right from measuring the quantities of the ingredients to final packaging of the end product is done with the help of a complicated set of machinery known as Biscuit Plant.

Gone are the days when kids used to enjoy simple biscuits as now with the increased exposure to exotic food products they have learnt to savor the taste of cream biscuits and cookies due to which even the manufacturers have been forced to innovate and bring out products that suit the taste of the largest section of their consumers i.e. kids. Biscuit plants thus now also have cream mixers and sandwiching units to create those delicious cream biscuits.

As presentation has become the buzz word in all industries, even the food industry has been compelled to take measures to present their products in a more attractive manner and in order to take care of this aspect, customized biscuit plant these days have various cutting and punching units along with oil, milk and sugar sprayers that add to the sheen of the biscuits.

While we all know that dough making, flour sifting, cutting, shaping, flavoring and baking are the most integral parts of making those tasty crunchy biscuits little do we pay any heed to the packaging process that goes into giving us the end products. Packaging which is done only after stacking the biscuits in right order needs to be done in a way that the packet remains air tight and tamper proof so that the shelf life of the product can be increased and biscuit manufacturers get the maximum value out of their products. Biscuit plants thus have customized units that look into all the packaging needs of the biscuits.

The best thing about these plants is that all the process can be integrated in one platform and not much human labor is required to make the end products. Along with reducing the cost of human labor, these automated systems have also added to the safety and hygiene factor as now no human hands touch these food products till they are packaged thus reducing the chances of any kind of contamination.

Companies manufacturing these automated Biscuit Plant in India invariably comply with international standards in terms of quality of raw materials used and the processing efficiency of the various working units, owed to which their export value has also increased. Various companies engaged in manufacturing these units are thus supplying their products to customers across the globe thus greatly contributing to the national exchequer.

If you want to know more about out products, most welcome here, ALIF OVENS